AEMK Dry Grinding and Cleaning Machine

Equipment Introduction:

This equipment is mainly used to shear scrapped steel billets,square steels,I-beams,channel steels,steel pipes,and large light metal structural parts made of steel into scrap steel suitable for furnace charges.It is an ideal equipment for steel mills,non-ferrous metal smelting industries, precision casting industries,and raw material manufacturers.

Main technical parameters：

Technical Parameters of Q91Y-1000 Stepped Multi-Blade Gantry Shears (2.5m Blade)
1	Shear Cylinder	Master Cylinder	YG480/340-1250		Itinerary	1250 mm		500×2=1000 tons
1	Shear Cylinder	Max Thrust	5000 kN×2		Quantity	2 unit		500×2=1000 tons
2	Press Cylinder	Model	YG280/200-1500		Itinerary	1500 mm		170×2=340 tons
2	Press Cylinder	Max Thrust	1700 kN×2		Quantity	2 unit		170×2=340 tons
3	Push Cylinder	Model	YG250/180-8000		Itinerary	8000 mm		49 tons
3	Push Cylinder	Max. Thrust	490 kN		Quantity	1 unit		49 tons
4	Flip Cylinder	Model	YG180/120-600		Itinerary	600 mm		55×3=165 tons
4	Flip Cylinder	Max Thrust	550 kN		Quantity	3 unit		55×3=165 tons
5	Operating oil pressure		28.5 MPa (shear) / 10 MPa (feed)
6	Material bin dimensions (length x width x height)		8000×2400×1000 mm (with cover)
7	Total lower blade width/number of lower blade segments/minimum shear opening		2500 / 6 / 620 mm
8	Sheared material discharge width × length (adjustable)		400×(100~400) mm
9	Feeding method		Hydraulic pusher
10	Main equipment motor power		3×92 kW
11	Shearing angle		10 degrees
12	Maximum shearing range (δb ≤ 450 MPa)		Steel plate: 5 layers, 10 x 1600 mm						Blade center position
13	Number of shears		Approximately 3 times/minute (theoretical value without load)
14	Servo motor	Model	ESMG2-92D20CD-A3A1F		Max Speed		2000 rpm
14	Servo motor	Rated Power	92 kW		Quantity		3 unit
15	High-speed hydraulic pump	Model	A4VS0250+A4VS0250		Nominal pressure		35 MPa
15	High-speed hydraulic pump	Rated Displacement	500 ml/r		Quantity		3 unit
16	Oil cooler	Cooling Type		Air conditioning compressor cooling		Quantity		1 pcs
16	Oil cooler	Nominal Pressure		1.6 MPa		Refrigeration Capacity		60000 Kcal
17	PLC	Siemens, Germany
18	Hydraulic valve	High-flow intelligent cartridge valve (Jining Taifeng)
19	Pressure sensor	Schneider (original import)
20	Notes	Equipment oil consumption: Approximately 8,000 liters. 46# high-pressure, wear-resistant hydraulic oil is recommended. Upper tool holder is cast steel.

Compared to similar products in the same industry, the AEMK multi-blade gantry shear offers the following advantages:

1. High operating oil pressure. The Dazhan gantry shear boasts a set shearing pressure of 28-29 MPa, currently the highest in the domestic gantry shear industry.
2. The control system features a fast shearing mode. When shearing sheet metal, it switches to fast shearing mode with a single click, shortening the cylinder's idle operating time. This increases shearing speed and output while reducing energy consumption.
3. The hydraulic cylinder utilizes top-tier industry-leading technology, extending its service life and reducing maintenance frequency and time.
4. While ensuring strength, the gantry is manufactured using a special process to ensure overall precision and smooth operation of the shearing and pressing mechanisms.
5. The wear-resistant copper and triangular slideways on the upper tool holder are wider and longer than those of similar products in the same industry to improve the guide of the upper tool holder, prevent blade slippage, and enhance equipment stability and service life.

AEMK Q91Y-1000 stepped multi-blade gantry shears product advantages：

1. The wide V-shaped guide rail structure ensures a tight fit between the inner and outer slideways, ensuring even force distribution. The inner, highly wear-resistant cast copper slideway offers excellent wear resistance, low resistance, and long service life. The outer, triangular slideways are embedded with wear-resistant steel plates for durability. An automatic lubrication pump provides automatic lubrication of the inner and outer slideways during operation.

2. The pressing mechanism adopts a concave and convex washboard structure to ensure the smooth operation and durability of the pressing mechanism.

3. The hydraulic oil cooling system utilizes a compressor, offering excellent cooling performance, strong environmental adaptability, and a compact footprint. The compressor automatically starts and stops based on the set oil temperature. Compared to water cooling, it eliminates the waste and pollution associated with water resources, making it more environmentally friendly.

4. The power system adopts servo motor with a working efficiency of 98%, which reduces the loss of useless work. Compared with conventional motors, it saves 40% of energy consumption under the premise of the same output.

(1000-ton gantry shear pump station)

5. Before welding, the steel plate edges at the weld are beveled, and multi-layer, multi-pass welding is used to achieve good fusion and ensure reliable welding quality. Hydraulic pipeline welds are welded using a special welding process, and flaw detection is performed after welding to ensure that the pipeline is defect-free. The pipeline layout takes fluid resistance factors into consideration, ensuring a neat and beautiful appearance and low pressure drop.

6. The equipment is equipped with a fully automatic control system. The core components use Siemens PLC and touch screen imported from Germany. The equipment working parameters are automatically controlled and the operation is simple and easy to learn.

7. The equipment's operating parameters and status can be intuitively displayed on the interface, making it convenient for equipment monitoring, maintenance, and debugging. The entire operation process does not require unnecessary manual intervention. One-touch start and stop can also be used to start a single motor or multiple motors independently, truly realizing fully automatic control. It is simple and easy to learn for operators.
Parameters such as material pressing and tool holder lifting height can be set to avoid excessive idle shearing stroke. They can be adjusted according to the actual shearing material, thereby achieving the purpose of improving shearing efficiency and output and avoiding power waste.

(Control System Interface)

8. All hydraulic pipelines are welded using the high-pressure pipeline welding process. The end faces on both sides of the weld are beveled, the base is welded with argon arc welding, and the surface is covered with two-layer welding. After 24 hours of high-pressure testing, the surface is pickled to remove impurities on the inner wall to ensure that there are no impurities inside the hydraulic system and it can work smoothly for a long time.

(Beveling of both ends of the steel pipe)

(After pickling and phosphating the inner surface of the steel pipe)

9. The company has large-scale gantry milling and other machining equipment, which can perform fine processing on the entire gantry to ensure the processing accuracy and quality of the entire equipment.

10. The power system uses a servo motor with a working efficiency of 98%, reducing the loss of useless work. Compared with conventional motors, it saves 40% of energy consumption under the premise of equal output.