AEMK Dry Grinding and Cleaning Machine

Equipment Introduction:

This equipment is mainly used to shear scrapped steel billets,square steels,I-beams,channel steels,steel pipes,and large light metal structural parts made of steel into scrap steel suitable for furnace charges.It is an ideal equipment for steel mills,non-ferrous metal smelting industries, precision casting industries,and raw material manufacturers.

Main technical parameters：

Q91Y-800 Stepped Multi-Blade Gantry Shear (Servo Motor) Technical Parameters
1	Shearing Cylinder	Main cylinder	YG420/280-1160		Itinerary	1160 mm		400×2=800 tons
1	Shearing Cylinder	Max thrust	4000 kN×2		Quantity	2 pieces		400×2=800 tons
2	Pressure Cylinder	Model	YG250/180-1510		Itinerary	1510 mm		150×2=300 tons
2	Pressure Cylinder	Max thrust	1500 kN×2		Quantity	2 pieces		150×2=300 tons
3	Pushing Cylinder	Model	YG250/180-8000		Itinerary	8000 mm		49 tons
3	Pushing Cylinder	Max thrust	490 kN		Quantity	1 piece		49 tons
4	Flip-Top Cylinder	Model	YG180/120-600		Itinerary	600 mm		55×3=165 tons
4	Flip-Top Cylinder	Max thrust	550 kN		Quantity	3 pieces		55×3=165 tons
5	Hydraulic Pressure		28.5 MPa (shearing) / 10 MPa (feeding)
6	Gate Dimensions (L×W×H)		8000×2000×900 mm (with cover)
7	Total Cutting Width/Number of Cutting Segments/Minimum Shearing Opening		2100 / 5 / 600 mm
8	Sheared Material Exit Width × Length (Adjustable)		400×(100~400) mm
9	Feeding Method		Hydraulic cylinder pusher
10	Main Equipment Motor Power		2×92 kW
11	Maximum Shearing Range (δb≤450 MPa)		Steel plate: 4 layers, T10×1600 mm						Center position of the blade
12	Number of Shearing Passes		Approximately 3 times/minute (theoretical value without load)
13	Servo Motor	Model	ESMG2-92D20CD-A3A1F		Max speed		2000 rpm
13	Servo Motor	Rated Power	92 kW		Quantity		2 units
14	High-Speed Hydraulic Pump	Model	A4VS0250+A4VS0250		Nominal pressure		35 MPa
14	High-Speed Hydraulic Pump	Rated Displacement	500 ml/r		Quantity		2 units
15	Oil Cooler	Cooling Method		High-flow air-cooled heatsink		Quantity		1 piece
15	Oil Cooler	Nominal Pressure		1.6 MPa		Cooling Capacity		50000 Kcal
16	PLC	Siemens (Germany)
17	Hydraulic Valve	High-flow intelligent cartridge valve (Jining Taifeng)
18	Pressure Sensor	Schneider Electric (Original Import)
19	Remarks	Equipment oil: Approximately 8000 liters, recommended use is 46# high-pressure wear-resistant hydraulic oil; Upper tool post is made of cast steel;

I. Overall Advantages of AEMK Gantry Shears

1. High Hydraulic System Pressure: The AEMK gantry shear's hydraulic system operates at a shearing pressure of 28-29 MPa. While ensuring the hydraulic cylinder's designed thrust, it achieves the fastest operating speed with the same motor power, offering advantages in speed and output compared to similar products.
2. Control System with a Fast Shearing Mode: When shearing sheet metal, a single button switch to fast shearing mode shortens the cylinder's idle time, increasing shearing speed and output while reducing energy consumption.
3. High Hydraulic Cylinder Pressure Resistance: The hydraulic cylinder barrel is forged, with thick walls, few defects, and high pressure resistance. The test pressure is 36.5 MPa, providing a high safety factor. The shearing cylinder can operate for extended periods at a working pressure of 29 MPa.

(Shearing Cylinder)

4. Servo Motor: Utilizing the industry's leading high-power hydraulic servo motor brand, Shenzhen Huichuan. Their motors are meticulously crafted, rigorously quality-controlled, stable in quality, and offer high speed, high torque, and long lifespan.

(Shenzhen Huichuan Servo Motor)

5. The hydraulic pump adopts an A4V high-speed axial piston pump, which is stable in quality, has high speed, large displacement, low noise, and low failure rate.

(Guangdong Keda Axial Piston Pump)

6. The hydraulic valve block adopts a Jining Taifeng high-flow intelligent cartridge valve, which has good controllability, good sealing, strong contamination resistance, fast response, high working efficiency, and strong stability.

(Jining Taifeng Hydraulic Valve Block)

II. Detailed Introduction of Q91Y-800 Stepped Multi-blade Gantry Shear

1. The widened and lengthened V-shaped guide rail structure ensures tight fit between the inner and outer slides, uniform force distribution, and improved guidance of the upper blade holder, preventing blade skidding. The high-strength cast copper slides embedded in the four corners of the upper blade holder have good wear resistance, low resistance, and long service life. The steel triangular slides at the four corners of the gantry are embedded with wear-resistant abrasive steel plates for durability. Furthermore, during operation, an automatic lubrication pump automatically lubricates the inner and outer slides.

2. The material pressing slide adopts a concave-convex washboard structure to ensure smooth operation and durability.

3. The hydraulic oil cooling system uses compressor cooling, which offers excellent cooling effect, strong environmental adaptability, and a small footprint. The compressor can automatically start or stop according to the set oil temperature, and compared with water cooling, it avoids water waste and pollution, making it more environmentally friendly.

4. The power system uses a servo motor and has been optimized in design, improving mechanical efficiency and motor energy efficiency compared to conventional motors, and reducing wasted energy during waiting for materials. This achieves energy savings of 30% to 40% for the same output.

(800-ton gantry shear pump station)

5. Before welding, the edges of the steel plates at the weld seam are beveled, and multi-layer, multi-pass welding is used, resulting in good welding fusion and reliable weld quality. The hydraulic pipeline welds use a special welding process, and post-weld flaw detection ensures the pipeline is defect-free. The pipeline layout takes fluid resistance factors into account, resulting in a neat, aesthetically pleasing design and low pressure drop.

6. The equipment is equipped with a fully automatic control system. Core components utilize imported German Siemens PLCs and touchscreens. Operating parameters are automatically controlled, and operation is simple and easy to learn.

7. Equipment operating parameters and status are displayed intuitively on the interface, facilitating equipment monitoring, maintenance, and debugging. The entire operation requires no manual intervention; one-button start and stop are available. Single or multiple motors can be started independently, achieving truly fully automatic control. Operators are simple to learn.
Parameters such as material clamping and blade lifting height are settable to avoid excessive empty shear stroke. Adjustments can be made according to the actual material being sheared, thereby improving shearing efficiency and output while avoiding power waste.

(Control System Interface)

8. The main frame structure has undergone stress analysis and practical verification, ensuring a high safety factor and robust durability.

9. All hydraulic pipelines utilize high-pressure welding technology. The weld joints are beveled on both sides, with argon arc welding for the root pass and MIG welding for the cover pass. After a 24-hour high-pressure test, surface pickling is performed to remove impurities from the inner wall, ensuring a clean hydraulic system and stable long-term operation.

(Beveling on both sides of the steel pipe)

(After pickling and phosphating of the inner wall of the steel pipe)

10. The company possesses large-scale gantry milling machines and other machining equipment, enabling precision machining of the entire gantry frame to ensure the processing accuracy and quality of the entire equipment.